Overflow Pressure Filling Machines - Pressure Fillers
Overflow prssure filling machines are the most popular of all
filling machines we sell. An inline pressure filler like the
one below is economical, robust, and fills to a liquid level
height evenly for all of the bottles which is a very important
factor for consumer satisfaction. A pressure filler can be
configured for automatic or semi-automatic operation with from
2 - 14 heads (depending on bottle size) and from one ounce to
2.5 gallon.
An automatic inline pressure filling machine works as
follows:
- Conveyor brings the bottles into position
- Conveyor stops
- Heads lower into bottles
- Variable speed pump starts filling with overflow
returning to the supply tank as bottles are filled
- After filling pump stops to relieve pressure
- Conveyor starts and another set of bottles indexes in,
as filled bottles index out
GI-3100 Automatic Inline Pressure
Filling Machine - Works on the Overflow Principle
GI-3100 Pressure Filler Specifications (Base
Machine does not include filling nozzles)
Construction features:
• 304 Stainless steel heavy duty stainless steel welded C
frame.
• 20 Gallon stainless steel overflow tank.
• Stainless steel cover for overflow tank.
• 20 hose 304 stainless steel feeding manifold.
• All contact parts are stainless steel, sanitary, Teflon,
viton and hoses per your requirements.
• Special seals or hoses by order.
• Calibrated guide for fast height changeovers.
• Machine mounted on 4 heavy duty casters.
• Leveling of machine by 1 inch 304 stainless steel leveling
screws.
Control panel features:
• Allen Bradley PLC for all machine logic
functions, special modifications on programs available for
special adaptations.
• Frequency control drive for pump speed, acceleration and
deceleration.
• Front panel filling time adjustment through Omron Timer.
• Front panel conveyor speed control for machine sold with
conveyor.
• Front panel mounted bottle counter.
• Front panel Start and Emergency STOP for easy access.
• Front panel nozzle code for changing nozzle quantities.
• Fiber optic sensors by Omron standard for container gating.
• Expandable to 20 nozzles to increase speed.
• No bottle no fill PLC controlled.
Main components features:
• 96 Gallon per minute, 1 Hp, 3phase, 316 stainless steel
centrifugal pump.
• Hardened Stainless steel calibrated shafts with linear
bearings for nozzle rack movement smoothness and durability.
• 8 inch stroke air cylinder with magnetic sensors for nozzle
up and down movement.
• 316L Stainless steel sanitary check valve mounted on pump.
• Hand wheel and shaft mounted stoppers for height and stroke
adjustment.
Standard features:
• Nozzle spacing fully adjustable through top screw.
• Container height adjustment from 1 to 16 inches high.
• Nozzle stroke adjustments from 0 to 8 inches.
• Entry and exit bottle gating cylinders adjustable, sideways,
up and down and inside and outside.
• Will work with plastic or glass containers.
• No change parts needed for various types of containers.
• Air filter-regulator and safety lockout valve included.
• Spacing and additional bottle control obtained by flow
controls mounted on air gating cylinders.
Electric and pneumatic requirements:
• 110 Volts, 60Hz, 15 Amps.• 5 CFM @ 80 p.s.i.
GI-3100 Automation Options:
• Pressure overflow nozzles manufactured in 316L
Stainless steel available in 3/8, 1/2, 5/8 and 3/4" sizes
• Touch screen panel, Allen Bradley black/white screen
• Touch screen panel, Allen Bradley color screen
• PLC controlled, pneumatic driven drip tray
• PLC controlled bottle centering guide without centering
guides
• Mechanical valve actuated by 5 inch stainless steel float,
mounted on side of tank (for gravity feed or centrifugal pump)
• Pneumatic actuated ball valve to be driven by pneumatic
valve (to cut off supply to tank)
• Pressure switch for electrical circuit connections (Electric
pump start and stop for tank supply)
• Manifold, pump connections and return-feed tank in stainless
316L (upgrade from standard 304 SS)
• 10 Ft. Conveyor, acetal chain, 4.5 in. wide, speed control
installed in conveyor
• Additional conveyor is available if needed
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